How to Build a Wood Chevron Barn Door

Establish a strong wooden Do-it-yourself chevron barn doorway with a herringbone pattern. Image tutorial additionally a PDF woodworking prepare to make it quick to build your own barn doorway from reclaimed wooden or contemporary lumber. 

See more Do-it-yourself doors and barn doors in our Shut The Entrance Doorway Do-it-yourself sequence, additionally our picks for reasonably priced barn doorway hardware right here. 

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial
Get the chevron barn doorway options In this article

How to Establish a Chevron Barn Doorway

by reader Emily Seaton | woodworking prepare by Amy of Hertoolbelt

Emily crafted this beautiful wooden chevron barn doorway as aspect of her boys’ bathroom renovation. She shares her story underneath, and Amy has place with each other a setting up prepare so you can build your own doorway just like Emily’s!

Get the specific woodworking prepare In this article to build your own chevron barn doorway employing new lumber, or employing reclaimed hardwood flooring like Emily displays in the photo tutorial underneath.

The completed barn doorway measures 39 ½” W x eighty four ½” H x one ½” D.

DIY chevron barn door, wood herringbone barn door, woodworking plans and tutorial

Resources and Instruments

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The chevron barn doorway is crafted employing plywood and luan, with 1x lumber for the layout and herringbone particulars. (Emily displays how she employed reclaimed wooden flooring underneath.)

Developing A Wooden Chevron Barn Doorway for a Boys’ Rest room Renovation

Hi Remodelaholics!  My title is Emily and I are living right here.

fixer upper with chevron barn door woodworking plans, wood herringbone barn door

We moved into this 90 a thing calendar year old Kansas Town house considerably less than a calendar year in the past with three boys (such as an toddler, a 4 calendar year old and a five calendar year old), a seventy pound canine and an outrageous belief that we could rehab most all of it on our own.  What it lacked in modern day necessities (it had no duct get the job done, gutters, insulation, and many others.) it designed up for in allure and space.

When we walked in for the inspection there was h2o pouring by means of the entryway, remnants of termites in the eating place and asbestos in the popcorn ceiling.  To say this was a fixer higher was an understatement but we cherished the substantial corner large amount, the layout and the neighborhood.

This is Ga.

Build and amazing chevron barn door with this great tutorial and woodworking plans.

She lived right here before me, with her two grownup bachelor sons.  From what I can tell by means of pictures and letters the relatives still left at the rear of, Ga and her boys look like pretty men and women who adored this old house and designed numerous terrific reminiscences in it.  However we now own the house, there is however loads of Ga to be identified just about everywhere (such as this portrait which my partner retains hanging on our second ground landing for some reason).

Ga and I share a appreciate for this old attractive dwelling.  Having said that we aspect means when will come to the ideal way to show off its historic magnificence.  Ga chosen to protect it up with layers of wallpaper, paint, carpet and velvet (indeed we removed a truckload of dusty velvet drapes).  Now, I am going place by place in an exertion to restore the unique miracles of our endlessly dwelling though weaving in a number of modern day gems.  Somewhere between making school lunches, naptimes and chasing close to my one calendar year old, I am trying to find the time to transform Georgia’s dwelling into one that I can connect with my own.

I am certain that Ga would not approve.

We have no options to ever shift so I just take full consolation in making this dwelling just as we want it.  My partner and I were pressured to build sets though in college or university to fulfill our Theater scholarships.  Little did I know how fruitful those store classes would be for us!  We have never rehabbed a house before, but we dove it head initially and have not appeared back.  Our most recent project associated turning an out-of-date bedroom and connected tub into a space for my two oldest boys.  In this article is the space before (Of course, that is pink floral wallpaper.  And indeed, it is also on the ceiling.  I instructed you Ga was just about everywhere):

boys bathroom before remodel and chevron wood herringbone barn door - via @Remodelaholic

And right here is the bathroom which we took down to the studs, leaving only the ceiling and the unique hexagon mosaic tile ground.

boys' bathroom remodel with original tile

This place wanted numerous things, such as a new bathroom doorway.  I appreciate to find interesting things from weblogs, like this one, or Pinterest, and recreate them.  As they say, there is very little new below the sunshine and I am not over thieving any concept that is a very good concept.  I identified an amazing edition of a barn doorway on The Accent Piece and knew I preferred to make it, or one like.  In this article is the doorway I in the end came up with (which Amy established woodworking options for right here):

DIY chevron wood herringbone barn door for a bathroom

Why opt for a barn doorway?

I decided on a barn doorway for the reason that in raising three boys below the age of 7 the overall look of my house usually appears to be more like a barnyard than a place in which civilized men and women are living.

There were also functional reasons that designed the barn doorway a very good in shape.  The unique doorway swung inward and to the right which is probably why the light-weight change was on the reverse facet of the place over the sink alternatively of to the right of the doorway in which you would typically find the light-weight change.  I had visions of my boys stumbling throughout chilly tile in the middle of the night blindly trying to find the change over the sink.  We solved this difficulty by moving the light-weight change to the right of the doorway but we had to do absent with the inward swinging doorway.  The barn doorway solved the logistical difficulty.

Some men and women counsel barn doors are not very good for loos for privateness reasons but thinking of this is within just a bedroom I thought it would be alright.  Other than, how a lot privateness do 4 and six calendar year old boys definitely want anyway?  They not often close the doorway when they are carrying out their organization as it is.

herringbone detail on a wood chevron barn door, diy woodworking plans

Deciding on Wooden for the Chevron Barn Doorway

I had not long ago been to my regional Habitat for Humanity Restore and knew they had a substantial inventory of assorted hardwood flooring for a $one a foot.  Not definitely realizing how a lot wooden I wanted (I probably went back 3 moments for more) I picked by means of parts I thought were a very good combine.  I started off by measuring the outside of the doorway body to the bathroom.  In my scenario, it was 39” huge and 83” tall. (The printable woodworking options are crafted to these exact same measurements, but you can modify the dimension if wanted.)

I went to Dwelling Depot and had them slice a sheet of ½’ plywood and a sheet of luan down to 38” huge, one inch quick of the doorway body width to permit for framing the outside with trim.  The luan is the back of my doorway and the plywood tends to make up the middle of the composition.

As soon as you have the materials, the doorway can be produced in a number of fundamental methods. I’ll show the shots right here, and you can get a whole slice list and assembly diagrams right here in the woodworking prepare.

Time & Charge

The development of the chevron barn doorway took about 3 – two hour periods.  Hanging the doorway is absolutely a group exertion but I managed the development myself.

Charge breakdown:

  • Hardwood ground- $thirty
  • Trowel deal with- gifted
  • 4, 1×2- 8FT strips- $five
  • 4×8 sheet Luan- $thirteen
  • 4×8 sheet plywood- $23
  • Doorway hardware – $ninety eight
  • Leather-based deal with- $3
  • Tacks for deal with- $3

build chevron barn door with herringbone details

How to Establish a Do-it-yourself Chevron Barn Doorway

Phase one: Produce the Doorway Base

Glue the luan and plywood with each other with wooden glue.  The luan facet ought to be on the ground.  Established major things on best all close to to compress the luan to the plywood and let it dry.  I employed only wooden glue for this phase.  I knew this would not be adequate power for the completed item but will go back with quick nails to protected.

Phase two: Opt for Wooden for Herringbone Barn Doorway Pattern

Start off arranging the hardwood ground to find the pattern you like most.  I believe it’s useful to draw out a diagram before you start so you know what it will appear like. I employed five horizontal slats at the best of the doorway before commencing the break up herringbone barn doorway pattern – or connect with it chevron, regardless of what you like.

The printable woodworking options have a whole diagram and slice list, such as board widths, to make the layout quick. 

I started off laying out and setting up the experience of the doorway from the outside in.   I did not have parts prolonged adequate to run the length of the doorway on the edges, so I place the seam on the still left in which I prepared for the deal with to go.

diy reclaimed wood herringbone barn door, chevron barn door


Phase 3: Attach The Wooden Face

Start off securing the wooden flooring edges with wooden glue and one one/4” nails. Start out with the best and facet frames, then the best horizontal parts. You can increase the bottom experience body piece now like Emily did, or wait around to install it immediately after the herringbone barn doorway depth (like recommended in the woodworking options).

I employed a pneumatic nail gun, which tends to make this course of action extremely quick.  Plus, there is very little like employing a nail gun to vent the frustrations of the chevron barn door, reclaimed wood herringbone barn door detail


Phase 4: Reduce The Doorway Stile

Reduce a 1×2 to run down the middle.  Wait to protected this piece until eventually all of the diagonals are slice to in shape.  This provides you wiggle place to squeeze in the last piece of the herringbone barn doorway pattern.

Phase five: Reduce and Put in Herringbone Barn Doorway Pattern

To start the herringbone diagonals, I started off at the corner with a triangle I slice from a wider piece of flooring.  From there it was a make a difference of marking the length of just about every slice until eventually I received to the finish.  These are all forty five diploma angles and a triangle is extremely useful. The woodworking prepare contains a specific diagram of lengths and sizes to make this aspect even simpler!

An gain of doing the job with hardwood flooring is that just about every piece is made with a tongue and groove edge in purchase for the parts to in shape into one one more.  All you have to do is established it in and carefully hammer the parts with each other.  Then protected just about every piece with the pneumatic a wood barn door with chevron pattern, diy herringbone barn door detail


Phase six: Insert Barn Doorway Body

Right after the front of the doorway is completed its time to body the sides.  The thickness of the doorway equaled one ½” (one/4” luan + ½”plywood + 3/4” hardwood ground).  This allowed me to use 1x2s strips of wooden (which in actuality evaluate at ¾” x one ½”) to body the doorway.  I slice the 1x2s at a forty five diploma angle and connected them to the outside edge with a pneumatic gun.


attach wood herringbone barn door back and frame

Phase 7: Safe Barn Doorway Backing

The back of the doorway is just the sheet of luan.  Hammer quick nails close to the edge of the luan for extra power.

Phase eight: Finish

If your precision with a noticed is something like mine, you might have gaps in the corners of the trim.  Fill any imperfect corners (in my scenario all) with wooden filler.  When dried, sand until eventually smooth.

diy herringbone barn door detail on a chevron barn door, woodworking plan

I had intended to stain the doorway but immediately after it all came with each other I definitely cherished the all-natural appear of the hardwood ground.  I gave it three coats of polyurethane employing a foam brush.

finished diy chevron barn door, wood herringbone barn door accents

Reclaimed Wooden Barn Doorway Hardware

I acquired the barn doorway hardware on Ebay.  There are a wide variety of alternatives but I went with a fundamental design and style. (See more reasonably priced barn doorway hardware right here.)

This doorway is major but did not exceed the 200lbs bodyweight limit of most barn doorway hardware.  Considering how huge our doorway is we went with the prolonged six.six FT possibility opposed to the 6FT.  Specified the thickness of our baseboards, we hung the hardware backwards so the doorway would be farther absent from the wall.

barn door hardware, chevron barn door with herringbone detail

The barn doorway deal with is an old trowel my aunt identified at an estate sale.  I took it from her figuring I would use it one day.  I identified the fantastic place within just a thirty day period.

diy barn door handle and hardware, chevron herringbone barn door

We wanted a small deal with to open up the doorway from the inside of of the bathroom.  I choose on a strip of leather-based that I connected with tacks.

leather diy barn door handle, herringbone wood chevron barn door

While looking for leather-based at Passion Foyer I can throughout these leather-based bookmarks.  The dimension is fantastic.  I hammered it on with substantial nail heads leaving some slack so the deal with would be simpler to seize.

leather diy barn door handle, herringbone wood chevron barn door

leather diy barn door handle, herringbone wood chevron barn door


Completed Barn Doorway + Boys’ Rest room Renovation

In this article is the completed item, with a check out into my boys’ new bathroom.  The tiling is also my get the job done.  I credit score my partner with the plumbing and electrical.

diy bathroom renovation with herringbone barn door DIY

Bed room and Rest room Notes:

  • Bed room coloration:  Benjamin Moore’s Hale Navy
  • Rest room self-importance and sinks:  Ikea’s Hemnes/ Rattviken with Braviken sink
  • Faucet: Ikea’s Runskar
  • Mirrors:  Ikea’s Savern
  • Wall Tile: Dwelling Depot’s Snow White Brick 12×12” mosaic tile
  • Floor Tile: unique to the house
  • Mild Fixtures: Pottery Barn Outlet, Covington Articulating Single Sconce with out the shade (we broke one so decided to go with out and use Edison bulbs alternatively).

This doorway is the fantastic ending touch to this mattress and tub transform.  I know I appreciate it more than my boys do but I hope they will occur to enjoy it one day much too.  While I do not have a site, you can adhere to me on Instagram.

More Do-it-yourself barn doors:

additionally 35 more Do-it-yourself barn doors right here. 

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Build A Chevron Barn Door, Wood Herringbone Barn Door, Woodworking Plans, Remodelaholic

Build an amazing chevron barn door with this great tutorial and woodworking plans.

1st revealed thirty Mar 2015 // Up-to-date 19 Could 2020

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About Amy Baesler